Flush Melamine Door

The Flush Melamine Door is an interior door with a flat door face and factory-applied melamine finish. Its engineered-wood construction combines an LVL-reinforced internal structure, configured core and melamine-faced door skins for residential, hotel, office and institutional projects. 

Factory-Applied Melamine Surface
The melamine finish is applied to the engineered-wood door face during production, providing a finished decorative surface without on-site painting.
Woodgrain & Solid Color Options
Melamine finishes are available in woodgrain and solid-color designs, with finish selection coordinated according to the project requirements.
Project Finish Matching
For multi-door projects, the approved melamine finish can be used as the production reference to maintain consistent color and pattern selection across batches. 

LVL-Reinforced Internal Structure
LVL members are incorporated into the door leaf to reinforce the structure and provide fixing areas for hinges and locks.
Melamine-Faced Engineered Boards
Engineered-wood boards form the door faces and provide a flat substrate for the factory-applied melamine finish.
Configured Core Material
The internal core can be selected according to door size, weight, acoustic requirements and other project specifications. 

Flat Door Face
The door leaf uses a flat, non-moulded face without raised decorative profiles, providing a simple surface for modern interior layouts.
Plain Surface Configuration
The flat design can be used across bedrooms, hotel rooms, offices, corridors and other areas where a uniform door style is required.
Repeatable Project Finish
The same door construction and approved finish can be applied across multiple openings to maintain a consistent specification throughout the project. 

Matching Frame & Trim
Door frames and trims can be supplied with coordinated melamine finishes to match the selected door leaf.
Reinforced Hardware Areas
The internal door structure can include reinforced areas around hinge and lock positions for hardware installation.
Complete Door Set
Doors can be supplied with frames, hinges, locksets, handles and door stops according to the project configuration. 

Door dimensions, finishes, core materials, frames and hardware can be configured according to the approved door schedule and project specifications.
Surface Options

• Woodgrain melamine
• Solid-color melamine
• Custom decorative patterns
• Project-specified finishes

Door Construction

• Core material selection
• LVL reinforcement configuration
• Hardware reinforcement
• Door leaf thickness and construction

Frame & Hardware

• Frame and trim profiles
• Hinge configuration
• Lock preparation
• Handle configuration
• Door stop 

Inspection at Key Production Stages
Quality checks are performed during material preparation, door assembly, finishing and final inspection.
Material Inspection
Check melamine surfaces, engineered-wood boards, LVL materials and other components for dimensions, damage and visible defects before production.
Structural Inspection
Check door assembly, frame dimensions, reinforcement areas and hardware preparation during production.
Surface Inspection
Inspect melamine adhesion, color, grain direction, edges, scratches and visible surface defects.
Dimensional Inspection
Measure door leaf dimensions, thickness, squareness and frame dimensions against the approved production specifications.
Final Inspection
Check the finished door, components, surface condition, labels and packaging before shipment.
For repeat orders, approved samples and production specifications can be retained as references for subsequent batches. 

For projects requiring specific fire, acoustic or structural performance, the door construction can be configured according to the applicable project specification and testing requirements.
Fire-Rated Options
Fire-rated door constructions can be discussed according to the required rating, door assembly and applicable testing standard.
Acoustic Configurations
Core materials and door construction can be reviewed for projects with specified acoustic requirements.
Project-Specified Construction
Core type, reinforcement and hardware configuration can be adjusted according to the approved technical specification. 

Doors are packed according to the shipment method, order quantity and project requirements.

Surface Protection - Individual PE film or protective covering for finished door surfaces.
Edge Protection - Corner and edge protection to reduce damage during handling.
Carton Packaging - Export cartons configured according to door size and packing method.
Palletized Packing - Pallets can be used for containerized or project shipments where required.
Project Identification - Cartons can be marked with door numbers, model codes or installation batches.
Container Loading - Packing and loading quantities can be planned according to the approved door schedule and shipment requirements.